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Product Description
This system monitors the continuous casting production situation in real time and establishes a "billet growth file" for the continuous casting billet production process. By collecting the quality parameters of the cast billets, abnormal quality events are displayed in real time, and the parameters are located on the corresponding cast billets, which facilitates the optimization of process parameters and the diagnosis of quality defects.
QES
System Function :
Establish a "billet growth file" : The continuous casting production performance module records in detail the production parameters related to billet quality, achieving tracking of pouring times, furnace times, casting flow, and billets.
It can display and record in real time the moment, location, duration and duration of impact of abnormal quality events, and promptly remind operators of current process and equipment issues online.
Based on expert experience and equipment parameters, formulate process rules, determine the
Product quality reverse tracking reproduces the casting conditions of previous historical batches, providing a reference for diagnosing the causes of product defects.
Open solidification of metallurgical expert experience, parameterization of production experience, and continuous supplementation, improvement and update;
The informatization of continuous casting production can achieve information interaction with the third-level system and other second-level systems, reducing manual input.
Auto generate QES reports to enable managers to understand the on-site production situation in a timely, accurate and convenient manner
Steel Component Inspection System
Mixing Steel Inspection
A process control model for real-time and online calculation of the composition of the molten steel included in the mixed casting and determination of the position of the mixed casting billet in the casting flow when different steel grades are continuously poured in the mixed steel model.
Scope of application: Continuous pouring of different steel grades.
Technical Features:
Realize the real-time calculation of the composition of the mixed molten steel when continuously pouring different steel grades;
Accurately locate the position of the mixed casting billet and display it on the system interface.
It can be linked with other secondary cont’ casting systems to classify the quality grades of the mixed billets according to the composition requirements and complete the optimized cutting of the billets.
Solve the problem of defining the quality of billets in multi-furnace continuous casting to increase efficiency and ensure quality.