Product Description
| DWCS | Dynamic Water Cooling System | IWDM | Intelligent Weight Determination Model |
| SDRS | Solidification Dynamic Regulation System | SWCS | Online Monitoring System for the Status of Secondary Cooling Spray |
| SCIS | Steel Component Inspection System | ECMS | Equipment Condition Monitoring System |
| CDIS | Crystallizer Digital Intelligence System | ACCS | Automatic Casting Control System |
| 3TEM | 3D Dynamic Thermal Tracking Model (Threat & Error Management) | IBFS | Intelligent Billet Finishing System |
| ICTM | Intelligent Control Temperature Model | TQES | Billet Tracking and Quality Evaluation System |
| COSM | Cutting Optimization System Model | MDS | Mobile Digital System |
Cooling Monitoring Temperature Monitoring
Automation Control Room
Solidification Dynamic Regulation System
By applying a certain amount of pressure reduction to the solidification end area of the cast billet, the central segregation and porosity of the cast billet can be reduced or eliminated, which is divided into two types: light pressure reduction and heavy pressure reduction.
Equipment Features：
Effectively improve the central quality of the cast billet (shrinkage cavities, porosity, segregation);
The technology is mature, covering various high-grade steel varieties such as small billet hard wire steel, achieving high efficiency, production capacity and quality.
Compared with the production of conventional special steel, the casting speed can be increased by 10% to 30%.
Basic Principle:
The principle of dynamic soft reduction is to calculate the position of the solidification end of the cast billet through the model, and implement multi-roll continuous pressing within the range of solid phase rate fs=X1 to X2 to compensate for the volume shrinkage of the molten steel during solidification, avoid the enrichment of segregation elements caused by the suction phenomenon, and thereby reduce or eliminate the central segregation and porosity of the cast billet.
Light Reduction
The principle of dynamic heavy reduction is to apply a large reduction at an appropriate position at the solidification end point, using a combination of multiple rolls or a single roll to reduce or eliminate the central shrinkage cavities and cracks of the cast billet, and lower the central porosity and segregation.
