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Description:
The Medium Frequency Furnace Vibration Feeding Truck is an innovative and efficient solution for transporting and delivering materials to medium frequency furnaces in industrial settings. This specialized truck is designed to streamline the process of supplying raw materials, ensuring a smooth and controlled feeding operation within the furnace system. With advanced technology and precise engineering, this feeding truck is an essential component for optimizing production processes in metal smelting and other related industries.
Application:
The Medium Frequency Furnace Vibration Feeding Truck finds its primary application in metallurgical facilities and other industrial environments that require precise and automated feeding of materials into medium frequency furnaces. It is an indispensable tool for industries engaged in metal casting, alloy production, and heat treatment. This feeding truck effectively handles a range of materials, including metals, alloys, and additives, enhancing operational efficiency and maintaining consistent production quality.
Advantages:
Precision Feeding: The vibration feeding mechanism ensures accurate and controlled material delivery, minimizing the risk of overfeeding or underfeeding in the furnace.
Enhanced Efficiency: By automating the feeding process, this truck reduces the need for manual labor, thereby increasing overall efficiency and reducing operational costs.
Improved Safety: The design includes safety features that prevent material spillage, reduce operator exposure to high-temperature environments, and enhance overall workplace safety.
Reduced Downtime: With its optimized feeding mechanism, the truck contributes to reduced furnace downtime, as materials are delivered seamlessly, minimizing production interruptions.
Customizable: The feeding truck can be customized to accommodate various furnace sizes and layouts, making it adaptable to different industrial setups.
Data Monitoring: Integrated sensors and control systems allow for real-time monitoring of feeding rates, material levels, and other essential parameters, enabling operators to make informed adjustments.
Energy Efficiency: The truck's efficient design and precise feeding contribute to energy savings by minimizing wastage and ensuring optimal furnace performance.
Durability: Constructed from high-quality materials, the truck is built to withstand the harsh conditions of industrial environments, ensuring a long service life.
Main technical parameters (fine tuning after detailed design)
| Hopper loaded | ≤15m³；The deadweight is about 9 tons |
| The overall dimension of the equipment is L×W×H | 8225×2000×2450 |
| Vibration motor | 7.5kw×2台 |
| Walking motor | 7.5kw×1台 |
| Walking speed | 25m/min |
| Orbit model | 38Kg/m |
| Track spacing | 1600mm |
| Wireless remote control operation | Linear distance 100m (equipped with emergency ground control) |
| Electric voltage | 380V |
1. Application scope The vibrationcharging car is applied in the medium frequency induction furnace steelmaking workshop and refining furnace cold steel workshop of iron and steel plant. It is installed at the rear end of corresponding equipment and arranged horizontally or vertically. Each furnace can be equipped with 1-2 charging cars.
2. Main functions
1) In order to reduce labor intensity and labor cost, scrap steel is added into the designated equipment quickly and intensively instead of the original manual or sucker operation.
2) The charging car realizes centralized feeding mode, reduces the frequency and time of the original process feeding, greatly improves the feeding efficiency, makes the workshop work at full load, so as to improve the output.
3) The long-distance transportation of the charging car solves the influence of the original grab type feeding on the space of the dust collection device, thus contributing to the collection and treatment of dust.
4) The remote control operation of the equipment helps to make the field operation simple and convnient.
3. Composition and structure
The feeding truck is composed of frame, hopper, walking device, vibration device and control system.
4. Technical innovation
1) The hopper discharge adopts vibration motor vibration mode, with high vibration frequency, so as to improve the work efficiency;
2) The electrical components are designed at the rear of the equipment, which can be far away from the feeding area and increase the reliability of the equipment operation;
3) Remote control (remote control) operation control mode is adopted to stop the machine freely and cut off the power supply in emergency;
4) The equipment is small in size and takes up less space; it is easy to operate and flexible to use.